Deep Drawn Part Materials and Processes

Little is known about this process, what type of machinery it uses or how it benefits our lives. The truth is simple. The process of Deep Drawn Part and the products it produces are virtually unlimited. Today, this process helps your car operate, medical equipment function and supplements other key components of our daily life. Materials used in the process include Beryllium Copper, Phosphorous Bronze, Stainless Steel & Copper and Cold Rolled Steel with thickness ranging from 0.002" to 0.180". As a result, manufacturers have the capability to provide services and products for a wide variety of industries.

Raw material in the form of wire is fed into the die to be formed into the final desired component, and raw material in the form of strip is introduced into the die to be formed into the bandolier to carry the final component. Unit cost can be reduced due to the fact that the stamping operation is performed in a progressive precision metal stamping die, which reduce overall unit cost. Quality is inherently repeatable in a progressive stamping die. Related to this benefit is the fact that this process also lends itself to other manufacturing operations that can be performed inside the die. The following are examples of various industries that could employ this process.

Medical devices, Electronic connectors, Military components, as well as many other industries/applications. Some examples of in-die operations that can be performed include: coining, sharpening, machining, assembly, and welding. Examples of secondary operations performed outside of the die include: cleaning, coating, heat-treating, and automated assembly. The parts manufactured during the metal stamping process vary from tiny parts in material as thin as .05mm to larger frames and heavy duty metal components. Precision presses vary in size from 5 tons to 220 tons, and with speeds up to 1,500 per minute. Stamping services also have skiving equipment to contour metal thickness and configuration as required.

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